The traditional clay oven, which is often built from unglazed terracotta or earthenware, is more suitable than just cookware. The device is highly favourable for ensuring the unique cooking advantages, enhanced flavours, as well as the health and cultural benefits that can be highly favourable over the modern metal pots.
With the choice of a clay oven, you can be sure of expecting exceptional heat retention and even cooking ability. Also, you can get the rich and authentic flavour. Healthy cooking is one of the major benefits of using such an oven. You can also be sure about the nutrient retention. Cost efficiency and versatility are also what make these ovens stand out.
Materials needed for creating a traditional clay oven
When it comes to making the traditional clay oven, make sure that you have a proper idea regarding the craftsmanship as well as the cultural tradition. You will have to follow every step, from sourcing materials to the final installation, with skill, patience, and respect for the methods that have been passed down through the generations.
Regarding the materials, note the aspect that the traditional clay ovens are usually crafted with the use of fine clay that is mixed with green husks and animal hair. The natural materials are highly suitable for contributing to the oven’s durability and insulation as well as heat retention properties. Also, note the aspect that the distinctive egg-shaped design of the oven is not only aesthetically pleasing but is also integral to the functionality, ensuring that the heat distribution is even and there is maintenance of the high internal temperatures.
Steps involved in creating a clay oven for a perfect cooking experience
Step 1: Collection of the right clay
The first step involves finding the right clay for the oven creation, as not all clay will be suitable for the clay oven. The specific fine clay is known for its high heat retention and minimal cracking, which will be useful for the traditional clay oven.
Step 2: Preparation of the clay
Make sure that you are removing the impurities, including the stones. Now just mix in the grass and animal hair, and then knead with the water. Usually, it is done with the foot to make the clay strong, flexible, and ready for shaping.
Step 3: Shaping the oven
Make sure to roll the clay into slabs of about 30 cm x 90 cm x 5 cm, shape them into semicircles, and stack them into cylinders. Now you can just dry each layer before adding on to the next for the formation of the iconic shape of the egg.
Step 4: Shaping the mouth
Hand twist the clay to form the oven’s mouth top opening just like in the form of a jug. Shape precision is essential for influencing the air flow, cooking efficiency, in addition to proper heat retention.
Step 5: Drying thoroughly
Make sure to leave the oven in the sun for several days to ensure even drying and reduction of the risk of cracking during the initial firing.
Sep 6: Slow firing
Start with the small fire and gradually go ahead with increasing the heating over several days. This approach is essential for gently curing the clay, driving out the moisture, strengthening the walls, and building the durability. However, it is good to expect minor natural cracks.
Step 7: Final installation
Just go with the installation of the oven in its permanent location, which is either directly in the ground or within a metal container. Once you are installing it, you can be sure that it is ready for cooking and will provide years of service when you ensure the proper maintenance.
Best practices to follow with the traditional clay oven
The best practices that you can follow are as follows:
- Firing the oven – make sure to clean out the ash before beginning so that you can start with the paper and kindling and then maintain the steady burning wood for around 2 to 3 hours until the interior becomes quite hot and you notice the soot is burned off. When you see that the fire subsides, make sure to sweep away the embers and start cooking quickly.
- Maintenance and the safety standards – Regarding the maintenance and the safety standards, ensure that you always allow the gradual heating and the avoidance of certain temperature changes that can cause responsible for cracking. Clean the oven after every use. For that, you will have to remove the ash and debris and avoid scraping with metal. Also, make sure to cover it when not in use and periodically inspect for cracks. Regarding the cooking benefits, it’s worth noting the aspect that the clay walls will retain both the heat and moisture, sealing in the juices for the meats, and will give the breads the perfect texture.
Final words
By following the easy-to-follow steps for building the oven, in addition to the maintenance tips, you can be sure that the clay oven will not only cook exceptionally well but will also work well for plenty of years. Tandoor Morni, the one-stop destination for the finest clay ovens, has been the premium seller of tandoor ovens, offering a blend of traditional craftsmanship and modern innovation.
Need Help? Order and Technical Support
Have questions or ready to place an order? Reach out to us via phone at +1 (727) 251 6924 or email us at info@tandoormorni.com. Need detailed instructions? Explore the operation manual for our CH & CS models to get started with your Tandoor oven today.
About Tandoor Morni
Tandoor Morni, in business since 1992, is a trusted name in premium Tandoori Clay Ovens, known for crafting high-quality traditional and commercial tandoors. With a commitment to excellence, Tandoor Morni offers a wide range of tandoors, including commercial, residential, catering, and copper models. Our tandoors are built with durable materials and designed for efficient heat distribution, ensuring authentic flavors and fast cooking. Each oven features customizable options like gas, wood fire, or charcoal compatibility, making them suitable for various cooking needs.
Common Queries – FAQ’S
Can I use a tandoor Indoors?
Yes, certain tandoor models are designed for residential use, including compact, home-friendly versions. However, using a tandoor indoors requires proper ventilation and adherence to safety precautions to manage high heat and potential smoke. Always consult the manufacturer’s guidelines to ensure safe indoor use. For best results, they are often used in well-ventilated spaces or outdoors.
Are Tandoor-Cooked Foods Healthy?
Yes, tandoor-cooked foods are often considered healthy because they typically require little to no oil. The high cooking temperatures allow the food to cook quickly, preserving nutrients while reducing the need for additional fats. Additionally, the vertical cooking method allows excess fats to drip away, resulting in leaner dishes.
What Types of Fuel Can Be Used in a Tandoor?
Tandoors can be heated using charcoal, wood, natural gas or propane. Charcoal and wood provide an authentic smoky flavor, while natural gas or propane is more convenient and easier to control. The choice of fuel often depends on the specific cooking requirements and local regulations, especially in commercial settings.
How Does a Tandoor Oven Differ from a Conventional Oven?
Unlike conventional ovens, which use electric or gas heat, a tandoor is made from clay and uses charcoal, wood, or gas to heat the walls. The cylindrical shape and porous clay walls create an environment where heat circulates evenly, cooking food quickly while adding a smoky flavor. Conventional ovens, in contrast, lack the intense heat and unique cooking technique of a tandoor.
How Much Maintenance Does a Gas Tandoor Require?
Gas Tandoor needs regular maintenance, though less than Charcoal Tandoor models. Here’s a breakdown:
- Daily Maintenance: Wipe down the inner chamber and clean the burner.
- Weekly Maintenance: Check the burner and gas line for any blockages or leaks.
- Monthly Maintenance: Deep clean the gas pipes, burners, and inner chamber.
- Quarterly Maintenance: Have a professional inspect the gas connections and burners.
- Annual Maintenance: Perform a full inspection and reapply clay lining if needed.
Avoid exposing the tandoor to excessive water, and gradually increase heat to prevent cracks.
How Can I Make a Payment for My Tandoor Order?
You can pay for your tandoor order through our website by placing an online order using the available payment options. If you prefer to place an order over the phone, we accept payment via Zelle for a quick and secure transaction.
Which Tandoor Oven Size Should I Choose?
- For Home Use: Consider the number of family members or guests you typically serve. A mini tandoor is ideal for smaller gatherings.( Suggested Product: R26 )
- For Restaurants: Measure the entrance to ensure the oven fits through the door. Select a size based on available space and cooking needs. (Suggested Product: CH02)
- For Naan Bread: Opt for an oven with a smaller mouth opening, resulting in a more egg-shaped clay pot, perfect for naan preparation. For larger meat portions, choose a bigger oven to maintain heat longer. (Suggested Product: CH04)
- For Catering: A Clay Tandoor Oven is suitable for catering due to its lightweight and easy transport features. (Suggested Product: CS01)
- For Banquet Halls: A larger oven with a spacious clay pot is ideal for preparing multiple dishes quickly during big events. (Suggested Product: CH06)
- For Open Kitchens or Outdoor Patios: Choose a model with a decorative finish, such as a copper tandoor, to enhance the kitchen’s appearance with a touch of elegance. (Visit Our Copper Tandoor).
What Should You Consider When Installing a Restaurant Clay Oven?
- When installing a tandoor in your restaurant kitchen, consider the following:
- Space and Placement: Ensure there is enough clearance around the tandoor for ventilation and safety, with fireproof or heat-resistant flooring.
- Ventilation and Exhaust: Proper ventilation is essential to handle heat and smoke, especially with charcoal tandoors.
- Safety Measures: Use heat-resistant barriers if the tandoor is near other equipment, and keep fire safety equipment like extinguishers handy.
- Fuel Supply: Decide between charcoal, which offers traditional flavors, and gas, which is easier to manage.
By keeping these points in mind, you can ensure a safe and efficient tandoor setup. If you're looking for a Restaurant Clay Oven for Sale, make sure to choose a model that fits your kitchen's requirements and meets all necessary safety standards.
- Menu Considerations: Larger tandoors or multiple units may be needed if you have a diverse menu or high demand during peak hours.
- Maintenance and Cleaning: Clean the tandoor daily and monitor for any wear or damage to the clay or gas parts.
- Compliance with Regulations: Ensure your installation meets local safety standards and health codes.
- Staff Training: Train staff in safe tandoor operation and fire safety protocols.
